The icebreaking ship Frej underwent a significant renovation at Luleå Harbor, involving approximately 200 sqm of flooring. The ship's steel subfloor posed unique challenges, requiring specialized solutions to meet the demands of its harsh operating environment. With the vessel's function and stability in mind, the project aimed to achieve a durable, level surface for LVT installation while maintaining the ship’s structural integrity during the process.

Data

Building type FusionTec
Country Sweden

CHALLENGES AND REQUIREMENTS

The renovation presented several unique hurdles:

  • Logistics: Transporting and lifting pumping equipment, including a leveling compound, required a helicopter to place it on board.
  • Leveling on water: Ensuring the ship remained level and steady in the water during the application process was essential for achieving a flat surface.

Solution

To address these challenges, a comprehensive step-by-step plan was implemented:

  1. Steel Subfloor Preparation: The steel surface was thoroughly ground to remove imperfections and prepare it for priming.
  2. Priming:UZIN PE 460 combined with sand was applied to ensure proper adhesion of the leveling compound.
  3. Leveling: The ship's subfloor was expertly leveled using UZIN FusionTec premium levelling compound UZIN NC 580, a product designed for high-performance applications.
  4. LVT Installation: Luxury Vinyl Tiles (LVT) were securely installed using UZIN KE 2000 S, ensuring a resilient and durable finish.

The complexity of working on a steel subfloor aboard a ship required a product that delivers consistent, high-quality results under challenging conditions. UZIN NC 580 was the perfect choice, ensuring a level and stable base for the LVT installation.

Products used

UZIN PE 460 2-Component Epoxy Blocking Primer

Epoxy primer for damp or weak substrates, with coloured components to indicate when mixed

  • reduced odour during application
  • high barrier effect against moisture
  • very good surface penetration
  • resistant against water, frost and chemicals
  • system component in PAH renovation

UZIN KE 2000 S Universal wet and pressure sensitive adhesive

Dispersion adhesive for all common resilient coverings, textile coverings, wall coverings and UZIN insulation/installation underlays

  • short waiting time
  • excellent application properties
  • good grab with stringing

UZIN Quartz Sand 0.8 Quartz Sand

Fire-cured quartz sand for filling and sprinkling (0.3 - 0.8 mm grain size)

  • creates gritted substrates to improve adhesion
  • fills and adjusts the consistency
New

UZIN NC 580 FusionTec premium levelling compound

Self levelling, nearly tension-free, fast ready for covering floor levelling compound for all floor coverings and wood flooring for thicknesses from 0 - 20 mm

  • Extremely high load capacity, e.g. for use in dry industrial areas
  • Very fast ready for covering even with higher thicknesses
  • Nearly tension-free
  • Excellent flow characteristics

Installation systems for screeds, floors and wood flooring

Machinery and special tools for substrate preparation and installation of floor coverings

Complete product range for installation, renovation and maintenance of wood flooring

Resin and cementitious floor finishes combining performance and design

Installation systems for tiling and natural stone

High quality painting, plastering and drywalling tools